Mini Digital Electric Optical Color Sorter 99.99% Sorting Accuracy Plastic Pellets Sorting Machine
Mini Digital Electric Optical Plastic Pellets Sorting Machine Working Flow and working principle :
What is a CCD in a camera?
Stands for "Charged Coupled Device." CCDs are sensors used in digital cameras and video cameras to record still and moving images. The CCD captures light and converts it to digital data that is recorded by the camera. For this reason, a CCD is often considered the digital version of film.
Raw materials are put into the machine from its material hopper on the top, vibrated by vibratiory feeder and sliding along material chute into the zone of observation in sorting chamber through sensors and background plate. Under the effect of lamps source, CCD sensor receives compound light from materials being sorted. According to the light intensity and color changes, make the system produce output signal and drive solenoid valve(ejector) to work, ejecting the discolor grain to reject chamber and good materials continue to fall into the finished accept chamber.
Technical Parameters:
| MODEL | WYCS1-32 |
| Chutes/Channels | 1/32 |
| Throughput(kg/h) | 300kg-500kg/h |
| Sorting Aaccuracy | ≥99.99% |
| Power | 0.5kw |
| Power Voltage | 180-240V/50Hz |
| Air Source Pressure | 0.6-0.8Mpa |
| Air Consumption | <100-400L/Min |
| Weight | 180kg |
| Diamension(L*W*H) | 460*895*1356mm |
2 Chutes Plastic Color Sorter Machine Features:
Color Sorter Core Technology:
1. The color high resolution CCD image acquisition system uses the color CCD image acquisition system to realize the comprehensive acquisition of the material red, green and blue color information. The color sorter has the human eye's sense ability, the material selection is more realistic and more in line with the requirements; the higher resolution is up to 0.04 mm2, which can accurately identify the fine defects and spots of raw materials. High precision special lens ensures clear and accurate image.
2. Flexible and variable light source equipped with LED system with heat dissipation, long life, low energy consumption and good performance. Different raw materials require different spectral lighting, and tailor the light source according to the needs of customers.
3. The special image processing algorithm uses shape and color combination algorithm according to material characteristics. For complex color materials, the color space after HSV transformation is more intuitive and precise.
4. Unique material trough equipped with special anodizing process can ensure the output and make the product reach the international level. It can be equipped with waterfall flat and narrow chute channel, which can meet many kinds of material color selection.
5.High-quality solenoid valves use high-quality solenoid valves, high frequency, long service life, very low gas consumption, to ensure that the machine output is large, take-out ratio is low, failure rate is low, low energy consumption; in view of the characteristics of large and small particles of raw materials, solenoid valves of different sizes are adopted.
6. Excellent rejection rate (take-out ratio 10:1). Advanced image acquisition system + intelligent image processing algorithm + high quality nozzle system = Excellent rejection rate
7. Simple operation, easy to learn and use, simple optical system design, precise automatic correction system, combined with carefully designed man-machine interface, greatly simplifies the complexity of machine debugging and use, ensures simple operation, and makes the machine easy to learn and use.
8.The selected material enters the machine from the top hopper, slides down the channel through the vibration of the vibrator device, accelerates the falling into the observation area of the sorting room, and passes through the sensor and the background plate. Under the action of light source, according to the intensity and color change of light, the system generates output signal to drive the solenoid valve to work and blow out the heterochromatic particles into the waste cavity of the hopper, while the good selected materials continue to fall into the finished cavity of the hopper, so as to achieve the purpose of sorting.
Examples of color sorting:
After Sales Service
1.We provide customer with one year free repair and maintenance for complete machine.
2.We also provide lifetime professional training and technical guidance service.
FAQ
1.Q:How about engineers service oversea?
A:Engineers available to service machinery overseas.
2.Q:How to use the machine?
A:We will supply customer the installation catalog or video online.We will ask our engineer to teach you, how to use when he go to your country to debug the machine.
3.Q:How about the sample machines for testing?
A:Sample sending for testing is welcomed.Or you send these three photos,the raw material,good material (which is you want) ,bad material (which is you want to discard).We send our video to you.
4.Q:How about the guarantee period?
A:One year.
5.Q:Will you accept L/C as payment?
A:L/C ,T/T is OK.
6.Q:Do you have any other spare parts for the customer?
A:Yes,we will supply you some spare parts.
7.Q:Which machine will work together with our color sorter which you can supply?
A:Air compressor,Air tank,Air filters,Air dryer,Light sources,Cleaning brushes,etc
Packing Details
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